
An engine overhaul is a detailed and systematic process involving the complete disassembly, thorough inspection, and precise reassembly of internal engine components. Every engine component must be precisely engineered and accurately aligned; these are the key keeps the engine running strong for long haul. At Carle Motor, our technicians have over 20 years of experience in performing high-quality overhauls, ensuring long lasting, reliable engine performance.
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What is an Engine Overhaul?
An engine overhaul, also known as engine rebuild, is a comprehensive process where the engine is completely disassembled, inspected, cleaned, and rebuilt with new or refurbished components. Assemble engine also the most challenging part that will directly affected engine performance. This process has to be handled by skilled and experienced technician to restore the engine that near-new original performance and could extend its life significantly.
Key Components in Engine Overhaul:
- Engine Block Recondition
- Cylinder Head Recondition
- Pistons & Rings Replacement
- Timing Components Resetting
- Full Inspection On Engine Components

When Does Your Engine Need an Overhaul?

Several signs shows that your engine may need an overhaul: excessive oil consumption, visible exhaust smoke, loss power, abnormal engine noises, frequent overheating, low oil pressure warning light, or high mileage (typically over 200,000 km). Our experienced technicians will diagnose whether your engine require a complete overhaul or cost-effective targeted repairs might suffice. An early repair can prevent further damage and higher costs later.
Warning Signs:
- Excessive engine oil consumption ( >1L per 1000km)
- Blue, white or black smoke visible from exhaust
- Knocking or tapping engine sounds
- Significant power loss when go uphill and accelerate
- Frequent overheating even coolant system is fine
The Engine Overhaul Process
Our comprehensive overhaul process includes: complete engine disassembly, machining and dept service, precision measurement and inspection of all components, and replacement of new parts and components, installation of new gaskets and seals, reassembly with proper torque specifications, precise timing setting and extensive testing. After engine overhauled, as part of our service commitment, we carry out a detailed inspection to ensure all related systems works perfect such as the turbocharger, starter motor, throttle body, brake system, fuel system, and air intake system. This ensures your engine delivers reliable performance and peace of mind on the road.
Disassembly & Inspection
Complete engine disassembly & components inspection
Depth Service & Machining
Service each components & machining to restore block, head and crankshaft
Parts Replacement
Replacement of all worn and damaged components with new parts
Assembly & Testing
Engine rebuilt to original specifications, with complimentary inspection of related components such as the turbocharger and other key parts.

Types of Engine Overhauls We Provide
We specialize in a wide range of engine overhaul, including complete engine overhaul, top overhaul, V6 and V8 engine rebuild, diesel and petrol engine overhaul, as well as engine upgrades.
Complete Engine Overhaul
Full engine overhaul and rebuilt
Top Overhaul
Cylinder head and valve train service
Performance Upgrades
Enhanced power and efficiency modifications
Diesel Engine Overhaul
Specialized diesel engine rebuilding
Why Choose Carle Motor for Your Engine Overhaul?
With over 20 years of experience, state-of-the-art equipment, skilled technicians, genuine parts, comprehensive warranty, and competitive pricing, Carle Motor is your trusted partner for engine overhaul services in Malaysia. We ensure quality workmanship and customer satisfaction in every project.
Our Advantages:
- 20+ Years Experience
- Modern Equipment
- Skilled Technicians
- Genuine Parts
- Comprehensive Warranty
- Competitive Pricing

Ready for Your Engine Overhaul?
Contact us today for a professional consultation and quote for your engine overhaul needs.